What's in the box. Part Deux!



Like the RTEW the Wonder Fence came well packed and undamaged. The #WFULTRA kit comes with two gold anodized aluminum fence halves w/scales, two gold cap braces, two black finished aluminum fence cap pieces, dust port, hex driver and all the hardware necessary to install the Wonder Fence to your TS-III fence. As with the TS-III the hardware is neatly packaged by operation which makes this simple assembly even simpler.
Assembly:
Assembly of the fence is easy. Simply use the supplied hex driver to loosen the two screws located behind the large holes if the front of the fence (right). To make it easier, Incra has designed the fence with sight holes (below). Just loosen the thumb screw, slide the cover and it's easy to insert the hex driver into the cap head screw.



Once the fence is installed it is time to check for alignment. In the photo (below left) you can see that the fence is off by a little bit. Following the instructions I loosened the infeed side wedge locking screw and inserted the supplied shims behind the wedge (below middle). As luck would have it I guess right the first time and the fence was now square (below right). Repeat this for the outfeed side as well.



Once you've adjusted the fence square, you can zero the offsets by aligning the wedges so that they are even and then sliding the pointer and locking it into the zero position.

For the last bit of assembly, install the cap braces by sliding the T-nuts into the TS-III fence and attaching the black High Rise Cap pieces.

For the last alignment use a square to position the High Rise Cap flush with the front of the fence.

The completed Wonder Fence (below).



One last thing you may want to do is to make a sacrificial fence so you can have zero clearance for those times you need it. Directions for making this fence are included in the instructions. I made mine from 3/4" MDF. The marker lines remind me where the aluminum Wonder Fence is. I've separated the fence so that I have plenty of room to bury my bits.

Installing the Router


With the fence completed it's time to install the router. Woodpecker will drill your insert and provide mounting screws for the router you request. I was quite surprised to learn that they could drill for my 3hp Triton. The drill pattern was perfect but they supplied screws for a PC and not the Triton so off to the hardware store I went.
The screw holes are counter bored vise counter sunk so if you have to supply your own screws you'll need cap or pan head. As I stated earlier the insert is 3/8" thick and after 3 months the insert has not sagged at all under the weight of this heavy router.


Tip - Installing the Triton Router

If after tightening the 4 mounting screws you find that your height adjustment is no longer smooth or even doesn't work at all it is because the bushing on the Triton's posts are binding. If there is any imperfections in either the Triton's base or the insert this may occur. It is caused by the bushings being a very tight fit to the posts.

To remedy this you can shim the base of the router. You will find instructions for this in the RTEW instructions.

Triton is aware of this and has already redesigned the bushings. When Triton officially releases the fix I will be having it retrofit to my router and will report on the outcome.

This problem did happen to me on both the RTEW and my own router table.
 


The insert includes four zero clearance (more accurately minimal clearance) insert rings to allow you to reduce choose the right one for the bit in use.
The ring sizes are 1", 2", 3" and the fourth sized for PC guide bushings. They are aluminum and are secured by four screws.
That's it, we're ready to rout.

More Features:

Before we get into making sawdust there are a couple more features of the fence which I haven't previously touched upon or mentioned in passing.


The Wonder Fence also includes sliding scales. At left you can see where I've zeroed them for use with the sacrificial fence.

The Wonder Fence also comes equipped with same Incremental Racks as the TS-III. These racks (right) are used to secure and align stops as well as being used with Incra's Joinery Package.

Each half of the fence can be offset either forward or back. Each index repersents 2/1000ths. For jointing operations you can either offset the outfeed fence out or the infeed fence back. In this case I offset the outfeed fence out by an index of 2 or a measurement of 4 thousandths (left). This is accomplished by inserting your hex driver in the two small holes in the fence face, loosening the screws and sliding the black outer half of the wedge in either the + or - direction. If you look closely to the photo at the right you can see the gap between the fence and straight edge (click on the photo to enlarge).
The offset feature can also be used when routing a profile where the completed profile is no longer in the same plane as the infeed side of the piece. Simply cout a couple of inches of the profile on a test piece and turn off the router. Lay the unfinished part of the piece against the infeed fence and adjust the outfeed side until the fence touches the completed profile.

The Wonder Fence has very good dust collection but with the fence halves butted together the dust port will not extend over the rear fence rail (left). Rotating it vertical and attaching the hose works well (right).

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